Bereiche Werkstofftechnik - Labordienstleistung Zertifikat-Nr.: 0111

Zertifikat - Zulassung zur Durchführung von Volkswagen Prüfvorschriften

Bereich Messtechnik - KalibrierungRegister-Nr. D-K-11284-01-00

Akkreditierung nach DIN EN ISO/IEC 17025:2018

Bereich Werkstofftechnik Registrier-Nr. D-PL-11284-01-00

Bereiche Qualitätsdienstleistungen, Behältermanagement und Montage Zertifikat-Nr.: 90720464

Zertifikat nach ISO 9001:2015

HQM Induserv GmbH Zertifikat-Nr.: 170720090

Zertifikat nach ISO 14001:2015

Bereiche Werkstofftechnik - Labordienstleistung Zertifikat-Nr.: 0056

With stationary or mobile 3D technology we measure your components, devices and plants.&nbsp;Benefit from our more than 25 years of experience in measurement technology.&nbsp;We provide you with fast and professional measuring programs and test reports, so that you can prove the necessary quality requirements of your products. Of course, you will receive information about the measuring equipment used, the measurement uncertainties, error analyses or the documentation.

3D measurement of small parts up to medium size components at high accuracy.&nbsp;<ul><li>3D coordinate measuring machines (Wenzel / Werth)</li><li>series measurement, part measurement, first article inspection</li><li>maximum measuring volume 1200 × 2500 × 1000 mm (XYZ)</li><li>offline programming / creation of measuring programs</li><li>measurement and evaluation according to drawing and / or CAD model</li><li>Measurement of surface shape of components (roughness, waviness) and profile measurement (radii, chamfers) on the Hommel roughness and profile measuring device</li><li>Measurement of form and position deviation (roundness, cylindricity, straightness) on form testing equipment of the company Mahr</li><li>Reverse engineering / surface reconstruction / creating CAD models on the basis of components</li></ul>&nbsp;&nbsp;<img src="https://hqm-space.fra1.digitaloceanspaces.com/media/285875398482d189bd63323f6e7b2479.webp" alt="auftragsmessung (1).webp">

Component measurement / initial sample inspection in Chemnitz

3D measurement of parts or equipment at short notice, quickly and accurately at your site.&nbsp;<ul><li>Faro arm</li><li>Faro laser tracker</li><li>Steinbichler T-Scan laser scanner</li><li>Fringe light projection Steinbichler Comet L3D (similar to GOM)</li><li>Measurement and evaluation drawing and / or CAD model Evaluation with Polyworks</li><li>Reverse engineering / reverse engineering / create CAD models based on parts</li></ul>

Component measurement / initial sample inspection at your site with mobile measurement technology

Application Measurement

For more than 20 years, we have been your certified specialist for professional cleaning of all types of reusable container systems at our Chemnitz location. For this purpose, we have a total area of 6000sqm at our disposal. With the help of a computer-aided production and organization system, we manage and monitor the on-time and flexible provision of containers according to customer requirements. Regular process controls and product audits are carried out to ensure consistently high cleaning quality.&nbsp;For 20 years, the cleaning media from production have been treated by means of vacuum distillation equipment, making us a wastewater-free operation.

<ul><li>Industrial cleaning of reusable container systems to remove contaminants such as oils, greases, preservatives and loose dirt</li><li>Manual (pre-) cleaning of heavily soiled reusable container systems, for removal of labels and cleaning of non-machinable containers</li></ul>&nbsp;&nbsp;<img src="https://hqm-space.fra1.digitaloceanspaces.com/media/64728e1b2347dae11da2376b51b6f642.webp" alt="behaeltermanagement (2).webp">

Industrial Tank Cleaning

<ul><li>Packaging, commissioning and logistic handling</li><li>Monitoring of container logistics and ensuring the specified flow rates</li><li>Realization of transport activities according to customer requirements</li><li>Short and medium term storage of empties</li><li>Min. 750 pallet spaces (indoor and outdoor storage)</li></ul>

Container Management / Empties Logistics 

Container Cleaning/Management

The Chemistry and Plastics, Cleanliness Analysis department deals with a wide range of problems that can arise in the everyday life of a production company or in private life. These include sampling and in-process monitoring of production aids, suitability testing of plastic components and coatings with regard to their intended use, and analysis of the technical cleanliness of components or finished parts.&nbsp;The comprehensive competence in this sector also allows us to evaluate cases of damage and to recommend solutions for their avoidance, or, for example, to examine manufacturing processes with regard to the so-called assembly cleanliness.&nbsp;This is also done in close cooperation with other divisions of HQM Induserv GmbH.&nbsp;<a href="https://hqm-space.fra1.digitaloceanspaces.com/media/7e65c40b5edd87171db12cc441e98de1.pdf" target="_blank" rel="noopener noreferrer">Accredited Standards Stands</a>

<ul><li>Density, viscosity, water content</li><li>Neutralization number</li><li>Determination of purity classes</li><li>Determination of flash points</li><li>Corrosion effect of oils on copper</li><li>NMR spectroscopy (e.g. analysis for misfueling or similar)</li></ul>&nbsp;and much more&nbsp;&nbsp;&nbsp;<img src="https://hqm-space.fra1.digitaloceanspaces.com/media/cd6eeece0d4684feb09850949b505109.webp" alt="chemische-analytik (2).webp">

Testing of fuels, oils and sealants

Testing of cooling lubricants, corrosion protection agents, cleaners testing of industrial waters and waste waters complex determination of characteristic data for production aids Testing for fine dirt.&nbsp;The wide range of competences, including organic and inorganic chemistry, material and coating technology, as well as component cleanliness, is just as characteristic for our employees as the ability and willingness to flexibly familiarize themselves with new problems.&nbsp;For this purpose, state-of-the-art testing technology is available in our laboratories, with which the relevant analyses are carried out and evaluated in a timely manner.

Testing of water-miscible production aids and water

The purpose of cleanliness testing is to measure the particle contamination present on relevant surfaces of the test object, as they result from manufacturing processes and the environment, as completely and accurately as possible.&nbsp;For manufacturers, suppliers or cleaning service providers, precise investigations into the type, nature and origin of the contamination are therefore of ever-increasing importance.&nbsp;Cleanliness analysis according to VDA 19 / ISO 16232 as well as other customer-specific test standards (BMW, Daimler, VW, etc.)Particle extraction by means of spraying, rinsing, ultrasound, dipping, etc…&nbsp;<ul><li>gravimetric residual dirt determination</li><li>light microscopic particle evaluation</li><li>particle counting (manual and automated)</li><li>particle analysis IR, EDX</li></ul>&nbsp;<a href="https://hqm-space.fra1.digitaloceanspaces.com/media/02fc650b673ee5f36cdcfa56982b522a.pdf" target="_blank" rel="noopener noreferrer">Accredited Standards Stands for Cleaning Analysis</a>

Cleanliness Analysis

ln the practice of damage analysis, we assess changes to components that impair or make impossible their intended function or that are expected to impair it. Deviations between the intended and actual condition of the component are documented, and a wide variety of influences to which the component has been exposed are simulated and predicted.&nbsp;For this analysis, we have a wide range of macroscopic and microscopic methods of plastics testing and diagnostics at our disposal.&nbsp;Since the mechanical properties of plastics in particular are much more affected by temperature and time than those of metallic materials, special attention is paid to these influencing factors in conjunction with the manufacturing condition.&nbsp;For damage prevention, we advise you in accordance with the selection and application areas of the materials, from chemical resistance to mechanical wear resistance and corrosion resistance.

 Damage analysis and material consulting

Another major subject area of the division comprises the testing of initial samples with regard to their conformity with OEM specifications.In cooperation with the client, our engineers draw up specific test programs and evaluate the results.If deviations occur, we can make recommendations for optimization.

Implementation of sampling

<ul><li>Testing of cooling lubricants, corrosion protection agents, cleaners</li><li>Testing of industrial waters and waste waters</li><li>Complex determination of characteristic data for production aids</li><li>Testing for fine dirt</li></ul>&nbsp;The wide range of competences, including organic and inorganic chemistry, material and coating technology as well as component cleanliness, is just as characteristic for our employees as the ability and willingness to flexibly familiarize themselves with new problems.&nbsp;For this purpose, our laboratories are equipped with the most modern testing technology, with which the relevant analyses are carried out and evaluated in a timely manner.

Process analytics

<ul><li>Determination of mechanical parameters (e.g. tensile/bending strength, hardness, etc.)</li><li>Testing for media and aging resistance</li><li>Thermal analysis (TGA, DSC)</li><li>IR spectroscopy</li><li>Density determination</li></ul>

Plastics testing

Mr. Dipl.-Ing. (FH) Matthias Lemke Bereichsleiter Werkstoffprüfung Kunststoffe, Chemie, SauberkeitsanalysenTel.: +49 (0) 371/53 04 81 34 Fax: +49 (0) 371/53 04 81 31 <a href="mailto:matthias.lemke@hqm-gruppe.de">matthias.lemke@hqm-gruppe.de</a>&nbsp;Mrs. Dipl. Chemikerin Katharina Sesser Stellvertretende Bereichsleiterin Werkstoffprüfung Kunststoffe, Chemie, SauberkeitsanalysenTel.: +49 (0) 371/53 04 81 34 Fax: +49 (0) 371/53 04 81 31 <a href="mailto:katharina.sesser@hqm-gruppe.de">katharina.sesser@hqm-gruppe.de</a>

Your Contacts

Chemical Analytics and Cleanliness Analysis

As an accredited measuring laboratory D-K-11284-0, we calibrate your measuring equipment reliably by our experienced staff: so that you can rely on your measured values.&nbsp;<a href="https://hqm-space.fra1.digitaloceanspaces.com/media/bd4d8ffaa4c12b0f3023cda4dc78d774.pdf" target="_blank" rel="noopener noreferrer">Accredited standards</a>

Our accreditation includes measuring equipment of the measurand "length" (caliper gauge / outside micrometer / dial gauge and thread gauge - internal thread / option 5: all 5 thread characteristics).&nbsp;Calibration is performed exclusively in our air-conditioned measuring rooms at the Chemnitz site on the basis of the corresponding DAkkS-DKD guideline. (<a href="https://hqm-space.fra1.digitaloceanspaces.com/media/bd4d8ffaa4c12b0f3023cda4dc78d774.pdf" target="_blank" rel="noopener noreferrer">Accredited Standard Stands</a>)&nbsp;The measuring equipment is marked with a DAkkS test badge as specified by the accreditation body. According to the specification, the determined actual values are shown in the DAkkS calibration certificate.&nbsp;The factory calibration of measuring equipment and gauges of "length", is mainly carried out in our air-conditioned measuring rooms at the Chemnitz site (on-site calibration is possible by arrangement).&nbsp;The basis for the calibration of your measuring equipment are VDI / VDE / DGQ guidelines, DIN and manufacturer specifications or drawings.&nbsp;The marking of the calibration takes place according to your specification on the measuring equipment by a test badge.&nbsp;Proof of the parameters determined and their traceability is provided in the factory calibration certificate.&nbsp;&nbsp;<img src="https://hqm-space.fra1.digitaloceanspaces.com/media/f5f8925e534b969aa0aa307e5bc53dbf.webp" alt="kalibrierung (2).webp">

DAkkS-Calibration

We manage your measuring equipment in a database. We take care of the call-offs according to your specified cycle.&nbsp;An additional service from us: we organize the transport for you.&nbsp;If you wish, we will mark the measuring equipment with an identification number according to your specifications.

Gauge Management

Calibration

The Quality Services division has many years of experience as a certified service provider.&nbsp;Our specialists are proficient in the full range of services, which are geared to the standards of the automotive industry and its suppliers.&nbsp;We receive technical support for problem solutions through direct access to the certified and accredited areas of container and parts cleaning as well as measurement and materials technology.

<ul><li>Event-oriented tests (goods receipt, intermediate and final inspection)</li><li>Series tests, functional tests</li><li>Crack and leak tests</li></ul>

Check

<ul><li>visual inspection (e.g. endoscopy, microscopic inspections)</li><li>manual measuring and testing</li></ul>

Sort

<ul><li>Cleaning/Deburring</li><li>Assembly/Disassembly</li><li>Re-engraving</li><li>Preservations</li><li>Repackaging</li></ul>

Rework

<ul><li>Immersion or spray preservation</li><li>VCI packaging</li></ul>

Preserve

<ul><li>Complaint management</li><li>Supplier management / SQA residency</li><li>Quality management consulting</li><li>Creation of quality management documents</li><li>Auditing according to VDA, ISO TS 16949</li><li>Support in process planning and process analysis</li></ul>

Engineering services in the field of quality management/assurance Documentation

<ul><li>Auditors according to VDA 6.3 - Process Auditor (VDA QMC Licensed)</li><li>ESD specialist/coordinator (IEC 61340-5-1:2016 / DIN EN 61340-5-1:2017)</li><li>Electrical specialist for HV systems in motor vehicles for manufacturers and suppliers</li><li>Certificate of competence in handling pyrotechnic articles of category P1, P2 (pyrotechnic safety devices for vehicles)</li></ul>

Qualified and experienced professionals

Quality Services

With our wide range of analysis options, we will be happy to advise you on any damage that has occurred, but also on damage prevention and the associated material advice.&nbsp;The aim of our investigations is to determine the primary cause of damage and the probable course of damage, or to exclude certain causes of damage. For this purpose, the technical conditions of use and the results of laboratory tests on the failed component are combined for evaluation. Competent and experienced engineers from the fields of materials testing, chemical analysis and cleanliness analysis are available for this consultation.

For this analysis, we have a wide range of macroscopic and microscopic methods of plastics testing and diagnostics at our disposal.&nbsp;Since the mechanical properties of plastics in particular are affected much more strongly than those of metallic materials by temperature and time, special attention is paid to these influencing factors in conjunction with the condition due to manufacture.&nbsp;For damage prevention, we advise you in accordance with the selection and application areas of the materials, from chemical resistance to mechanical wear resistance and corrosion resistance.

Plastics and Chemical Analysis

The entire range of testing options of the physical and chemical materials laboratory, measurement technology and cleanliness analysis are available for laboratory testing. Together with the know-how of the numerous engineers, damage-preventing measures can be derived from the test reports or failures can be minimized in advance by means of materials engineering advice.

Metallic Parts and Components

<ul><li>Visualization and assessment of surface topography of fractured surfaces, corrosion and wear phenomena.</li><li>Determination of chem. Elements of residues, deposits and inclusions by means of EDX - analytics</li><li>Examination of conductive and non-conductive samples (e.g. plastics)</li></ul>&nbsp;&nbsp;<img src="https://hqm-space.fra1.digitaloceanspaces.com/media/8faf7621b5fdc070bfce0e4b48a1ebf6.webp" alt="werkstoffpruefung (1).webp">

Scanning electron microscopy

Damage Analysis and Material Consulting

Our modern ultrasonic and spray cleaning systems ensure a consistently high cleaning quality, which can be verified on site in our own cleanliness laboratory.

<ul><li>Flexible system technology for wet cleaning by spraying of plastic and metal parts up to a dimension of 1,200 × 1,200 mm</li><li>Handling of parts up to an individual weight of 250 kg with the aid of a column-mounted slewing crane</li><li>Basket weight 1,250 kg</li><li>Preservation and packaging according to customer specifications</li></ul>

Spray Cleaning Process

<ul><li>Professional ultrasonic cleaning of components made of cast iron, steel and non-ferrous metals up to a dimension of 600 × 400 × 280 mm.</li><li>According to the customer's requirements, we can use adapted cleaning processes such as degreasing and derusting</li><li>Exclusive use of cleaning media on aqueous basis</li><li>Preservation and packaging according to customer specifications</li></ul>&nbsp;&nbsp;<img src="https://hqm-space.fra1.digitaloceanspaces.com/media/c4337f824c22ca127760a022fae196ac.webp" alt="teilreinigung.webp">

Ultrasonic Cleaning

Cleaning of Parts

As an accredited testing laboratory according to DIN EN ISO 17025, we can find any defect in your material and help you to keep your series process stable with our experience.&nbsp;<a href="https://hqm-space.fra1.digitaloceanspaces.com/media/50961d3c35d6d2d0548b140c6fcb4174.pdf" target="_blank" rel="noopener noreferrer">Accredited Standard Stands</a>

<ul><li>Microstructural analysis of ferrous and non-ferrous materials</li><li>Testing of cast and sintered materials</li><li>Testing of welded joints</li><li>Determination of coating thicknesses of all kinds</li></ul>

Metallography

<ul><li>Tensile, compression and flexure tests</li><li>Notched bar impact tests</li><li>Hardness tests</li><li>Bolting tests</li><li>Dynamic strength testing</li></ul>

Mechanical-technological Tests

<ul><li>Iron, aluminum and copper alloys</li><li>Mg-, Ti-, Zn-, Co-, Ni-based materials (*also chip samples and castings)</li></ul>

Spectral Analysis (OES*)

<ul><li>Salt spray, climate change, media resistance tests</li><li>Testing for intergranular corrosion (stainless steels, welds)</li><li>Hot light fastness testing, sunlight and climate simulation (e.g. Florida, Arizona, Kalahari)&nbsp;</li><li>on e.g. metals (ferrous, non-ferrous, stainless steel), coatings, plastics, composites, textiles</li></ul>

Climate/Corrosion/Weathering Test

<ul><li>magnetic and magnetic inductive testing methods</li><li>Surface crack testing</li><li>Ultrasonic testing methods</li><li>Endoscopy etc.</li></ul>

Non-destructive Material Testing

<ul><li>Visualization and assessment of surface topography of fractured surfaces, corrosion and wear phenomena.</li><li>Determination of chem. Elements of residues, deposits and inclusions by means of EDX - analytics</li><li>Examination of conductive and non-conductive samples (e.g. plastics)</li></ul>&nbsp;&nbsp;&nbsp;<img src="https://hqm-space.fra1.digitaloceanspaces.com/media/8faf7621b5fdc070bfce0e4b48a1ebf6.webp" alt="werkstoffpruefung (1).webp">

Another major subject area of the division comprises the testing of initial samples with regard to their conformity with OEM specifications. In cooperation with the client, our engineers draw up specific test programs and evaluate the results.&nbsp;If deviations occur, we can make recommendations for optimization.

Mr. Dipl.-Ing. (FH) Matthias Lemke Division Manager Materials Testing Plastics, Chemistry, Cleanliness AnalysisTel.: +49 (0) 371/53 04 81 34 Fax: +49 (0) 371/53 04 81 31 <a href="mailto:matthias.lemke@hqm-gruppe.de">matthias.lemke@hqm-gruppe.de</a>&nbsp;Mrs. Dipl. Chemikerin Katharina Sesser Deputy Division Manager Materials Testing Plastics, Chemistry, Cleanliness AnalysesTel.: +49 (0) 371/53 04 81 34 Fax: +49 (0) 371/53 04 81 31 <a href="mailto:katharina.sesser@hqm-gruppe.de">katharina.sesser@hqm-gruppe.de</a>&nbsp;Mr. Dipl.-Ing. (FH) Timo Mehner Division Manager Materials Testing MetalsTel.: +49 (0) 371/53 04 81 43 Fax: +49 (0) 371/53 04 81 31 <a href="mailto:timo.mehner@hqm-gruppe.de">timo.mehner@hqm-gruppe.de</a>&nbsp;Mrs. Dipl.-Ing. Annemarie Hartung Deputy Division Manager Materials Testing MetalsTel.: +49 (0) 371/53 04 81&nbsp;48 Fax: +49 (0) 371/53 04 81 31 <a href="mailto:annemarie.hartung@hqm-gruppe.de">annemarie.hartung@hqm-gruppe.de</a>&nbsp;Mr. Torsten König Standortleiter&nbsp;Zwickau Werkstoffprüfung MetalleTel.: +49 (0) 375/21 18 30 30 Fax: +49 (0) 375/21 18 30 41 Mobil: +49 (0) 151/11 44 72 42 <a href="mailto:torsten.koenig@hqm-gruppe.de">torsten.koenig@hqm-gruppe.de</a>

Materials Testing

In our comprehensive service catalog you will find all the services we can perform, including the accredited standard stands.&nbsp;<a href="http://fra1.digitaloceanspaces.com/hqm-space/media/e7931dca18bdc39beef0aa05ec8e7e9a.pdf" target="_blank" rel="noopener noreferrer">The Catalog</a>

All services of HQM Induserv

Certificates

Zertifikat - Zulassung zur Durchführung von Volkswagen Prüfvorschriften

Akkreditierung nach DIN EN ISO/IEC 17025:2018

Akkreditierung nach DIN EN ISO/IEC 17025:2018

Zertifikat nach ISO 9001:2015

Zertifikat nach ISO 14001:2015

Zertifikat - Zulassung zur Durchführung von Volkswagen Prüfvorschriften